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DC HDPE BIOCHIP for resirkulerende akvakultursystemer
Shanghai Decycle New Materials Co., Ltd. specialises in the manufacture of MBBR media, suitable for applications in municipal and industrial wastewater treatment, as well as recirculating aquaculture systems.
Our MBBR media is manufactured entirely from brand-new polyethylene, featuring uniform and regular cavities and consistent dimensions. With a service life exceeding 15 years and meeting food-grade standards, it does not leach any toxic substances or plastic residues, ensuring there is no secondary contamination of the biological treatment tanks. Whether for wastewater treatment or recirculating aquaculture systems, Decycle can help you obtain MBBR media that delivers outstanding performance, is cost-effective and has a long service life.
Tekniske beskrivelser
DC BIOCHIP FOR RAS AND WWTP
Shanghai Decycle New Materials Co., Ltd. specialises in the manufacture of MBBR-medier, suitable for applications in municipal and industrial wastewater treatment, as well as recirculating aquaculture systems.
Our MBBR media is manufactured entirely from brand-new polyethylene, featuring uniform and regular cavities and consistent dimensions. With a service life exceeding 15 years and meeting food-grade standards, it does not leach any toxic substances or plastic residues, ensuring there is no secondary contamination of the biological treatment tanks. Whether for wastewater treatment or recirculating aquaculture systems, Decycle can help you obtain MBBR media that delivers outstanding performance, is cost-effective and has a long service life.
DC BIOCHIP FOR RAS AND WWTP
DC BIOCHIP er en toppmoderne biofilmbærer konstruert for å forbedre biologiske prosesser i vann- og avløpsrensing. Den brukes primært i Moving Bed Biofilm Reactor (MBBR) og Integrated Fixed-Film Activated Sludge (IFAS)-systemer, som er anerkjent for sin effektivitet i ulike biologiske behandlingsapplikasjoner. Det grunnleggende prinsippet bak BioChips drift innebærer å gi et ekspansivt og beskyttet overflateområde hvor spesialiserte mikroorganismer kan etablere seg og formere seg, og danne et biologisk aktivt lag kjent som biofilm. Denne biofilmen bryter deretter naturlig ned forurensninger som finnes i avløpsvannet.
Et særegent trekk ved BioChip-designet er dets «beskyttede aktive overflateareal». Dette er ikke bare et mål på totalt overflateareal, men refererer spesifikt til det indre poresystemet der mikrobiell kolonisering er sikret. Denne designen sikrer forbedret mikrobiell stabilitet og motstandskraft mot mekaniske påvirkninger og skjærkrefter, som er iboende i agiterte MBBR-systemer. Den robuste beskyttelsen av biomassen i bærerens porer minimerer biofilmløsning, noe som fører til mer konsistent og pålitelig biologisk behandlingsytelse. Dette står i kontrast til konvensjonelle bærere, der biofilm kan være mer utsatt for å bli skylt av, noe som potensielt kan føre til prosessinstabilitet. Den iboende stabiliteten som dette beskyttede miljøet gir, oversettes direkte til reduserte driftsrisikoer og lavere vedlikeholdskrav, noe som bidrar til den generelle systemets effektivitet og pålitelighet.
Does your project require suitable MBBR media?
Please provide details of your application, inlet and outlet water standards, and tank capacity. For aquaculture clients, please also provide the stocking density, volume of aquaculture water, feeding rate, daily feed intake and protein content. Decycle can recommend the most suitable MBBR media for your project.
Etterspør et sitatKey Features of DC BIOCHIP MBBR Media
1. Ultra-High Specific Surface Area
With a specific surface area as high as 5,500 m²/m³, it provides more attachment space for microorganisms, thereby increasing the system’s effective biomass.
2. Stable Biofilm Formation
The flake-like structure promotes biofilm formation and retention, contributing to long-term, stable system operation.
3. High Mass Transfer Efficiency
Studies and biofilm mass transfer principles indicate that a biofilm thickness of around 0.5 mm is often considered an optimal range for effective oxygen and substrate transfer. At this thickness, oxygen and pollutants can penetrate into the biofilm more efficiently, helping microorganisms maintain high biological activity.
DC BIOCHIP provides excellent attachment surfaces on both sides of the carrier, allowing biofilm to grow within a more controlled and efficient thickness range. This helps oxygen and nutrients reach different biofilm layers, ensuring that microorganisms inside the biofilm remain active.
4. Utmerket fluidiseringseffekt
The density of DC BIOCHIP before biofilm formation is 0.95±0.02 g/cm³, which is close to the density of water. Under aeration or water flow, the media remains well suspended and fluidized in the reaction tank and does not settle easily. Adequate fluidization enhances contact between the media, wastewater, dissolved oxygen, and microorganisms, thereby improving biological treatment efficiency and ensuring stable system operation.
5. New PE Material
Made from White Virgin PE, it is corrosion- and aging-resistant, making it suitable for long-term use in wastewater treatment and recirculating aquaculture systems.
6. Lang levetid
With a service life of up to 15 years or more, it reduces replacement frequency and long-term maintenance costs.
7. Flexible Filling Rate
The filling rate ranges from 15% to 65% and can be flexibly designed according to different water qualities, treatment capacities, and project requirements.
8. Suitable for Nitrification and Ammonia-Nitrogen Removal
It provides an optimal attachment environment for nitrifying bacteria, making it suitable for ammonia-nitrogen control in municipal wastewater, industrial wastewater, and RAS aquaculture water.
9. Saves Tank Space
It increases microbial concentration within a limited tank volume, making it suitable for compact wastewater treatment systems and capacity expansion projects at existing wastewater treatment plants.
Tekniske spesifikasjoner
| Parameter | Spesifikasjon | Enhet | Merknader |
|---|---|---|---|
| Modell | DC BIOCHIP | - | Geometri i bransjestandard |
| Materiale | Polyetylen med høy tetthet (HDPE) | - | UV-stabilisert, næringsmiddelgodkjent |
| FARGE | hvit | - | standard |
| Form | Rund, paraboloid med beskyttende ytre ring | - | Optimalisert flyt og biofilmbeskyttelse |
| Diameter (Ø) | 30 | mm | Nominell størrelse |
| Høyde (H) | 1.1 | mm | - |
| Spesifikt overflateareal | >5500 m²/m³ | - | - |
| Individuell medietetthet | 0.95±0.02 g/cm³ | g / cm³ | - |
| Driftstemperatur | 5 - 60 | ° C | Egnet for RAS-forhold |
| Service liv | > 15 | år | - |
Typiske bruksområder inkluderer:
● Kommunale avløpsrenseanlegg
● Industrial wastewater treatment
● Landfill leachate treatment
● Wastewater treatment in the oil refining, chemical, and food and beverage industries
● Wastewater treatment for hotels, resorts, and residential communities
● Wastewater treatment for schools, hospitals, and industrial parks
● Upgrades and expansions of existing wastewater treatment plants
● Recirculating aquaculture systems (RAS)
● Biological filters for fish farms
● Aquaculture of salmon, trout, tilapia, and shrimp
● Ammonia-nitrogen removal systems for fish hatcheries
Are you looking for an MBBR MEIDA supplier?
Decycle offers product model recommendations, bespoke manufacturing, packaging options and export services to importers, traders, wastewater treatment design firms and recirculating aquaculture system design firms.
Etterspør et sitatOfte Stilte Spørsmål
Q: Er du et handelsselskap eller produsent?
A: Vi er fabrikken.
Spørsmål: Hvor lenge er leveringstiden din?
A: Vanligvis er det 10–20 dager hvis varene er på lager, eller 30–45 dager hvis varene ikke er på lager, det avhenger av mengde.
Q: Tilbyr dere prøver? Er det gratis eller ekstra?
A: Ja, vi kan tilby prøven gratis, det er leveringskostnader som må betales av kjøperen.
Spørsmål: Hva er dine betalingsvilkår?
A: T/TL/C.
MBBR MEDIA from Decycle
If you are looking for a reliable MBBR MEDIA manufacturer offering moulding support, customised packaging, and application-focused advice on models and usage quantities, Decycle is ready to assist you.
Please contact us to discuss your application, specific model requirements and quantity needs. We will help you develop a more competitive solution.
